Φ165-350×7mm welded tube production line Technical Specification General The line is mainly used in the production of welded steel pipe applied to water/gas transportation or mechanization structure. This line has advanced technology, is reliable and mature, process perfect. The line uses the most advanced F-F forming system, forming stable, qualified tube surface, convenient to change the tube spec, etc, a series of advantages. And adopt the German COPRA roll forming design software as design guidance and the end confirmation. COPRA software can provide roller forming process design, from the beginning of the design of the roll, until the last of the molding process and the process of simulation, so that you can reduce cost of cold roll forming design, engineering costs, failure risk. The roll forming includes rough forming and fine precision forming, wherein the rough forming section of the roll can be adapted to a variety of specifications of tubes, this can save the rolls 30 - 60%, save the roll change and adjust time, improve mill operating rates. And do not have to change whole roll, so investment and spare parts of the reserve will be greatly reduced. The entire line adopts PLC control system. DC motor control with digital speed control system, high-performance precision and stability. The line has full range of electrical control system a high degree of automation, low investment, easy to operate and simple to maintain. Technical Parameter
2.1 Tube | |
Tube diameter | Φ 165~350mm |
Thickness | 3~7mm, |
Material | Q235,etc |
Tube length | 6~12.5m |
2.2 Coil | |
Coil O.D. | Φ1300~1800 mm |
Coil I.D. | Φ610~760 mm |
Coil width | 510~1100 mm |
Coil thickness | 3~7 mm |
Coil material | Q235,etc |
Max weight | 20 t |
2.3 Workshop requirement | |
Main power | AC380V 50HZ, 3 phases |
Control power | AC220V 50HZ |
Line direction | Right to left or left to right, according to your workshop requirement |
Workshop area | Approx 200MX26M |
Work Flow Loading trolley → uncoiler → feeder & leveler → shear & butt welding → roll forming → high frequency welding → remove burr → water cooling → sizing → fly saw cutting → product table→ finished product checking → packing → storage Components
N/N | Components | Qty | Remarks |
1 | Loading trolley | 1 set | |
2 | Uncoiler | 1 set | |
3 | Feeder & leveller | 1 set | |
4 | Shear & butt welding | 1 set | |
5 | Horizontal spiral buffering loop | 1 set | |
6 | Roll former | 1 set | |
7 | HF welding machine | 1 set | |
8 | Water cooling system | 1 set | |
9 | Sizing machine & Turkey head | 1 set | |
10 | Fly saw cutter | 1 set | |
11 | Product table | 1 set | |
12 | Control system | 1 set | |
13 | Hydraulic system | 1 set | |
14 | Roller | 1 set | Suitable for Φ350X7mm , material GCr15 |
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Product Categories : Welded Pipe / Tube Mill